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eSIM Assembly

HENGHUI provides customers with one-stop packaging solutions, covering the entire process from wafer BG and sawing, packaging, FT testing, to IoT card personalization. The company has its own high-speed tin-plating line, and the packaging workshop is certified under the IATF16949 Quality Management System, with a monthly capacity of 35 million units. Main product series include DFN, QFN, and MP2, with a focus on etched leadframe packaging, committed to providing customers with high-reliability products and first-class services.

New MP2 Packaging

Research Background:

The new MP2 packaging technology is designed for industrial IoT cards (MP2). It is mainly used in harsh environments with relatively higher requirements for product reliability. However, traditional packaging technologies cannot meet the requirements , and there are problems of low production efficiency and high cost. The new MP2 packaging technology developed by HENGHUI for the industrial IoT industry has significantly improved the reliability of the packaging, fully meets the requirements of the JESD22 series standards, and greatly improves production efficiency and reduces costs, has strong mass production capabilities.


Process Comparison:

HENGHUI New MP2 Packaging Traditional MP2 Packaging
Structure
Plating Ni-Pd-Au plating, stronger corrosion resistance. Au plating
Adhesion Structure Resin one-time injection, Buckle structure, stronger adhesion. Just adhesion between resin and substrate
Reliability Fully meets the requirements of JESD22 series standards Cannot meet the requirements of JESD22 series standards
Environmental Protection Only copper and resin,more environmentally friendly. Multi-layer resin adhesives, insulating paint surface.
Cost Low packaging cost, simple process, high efficiency Substrate mainly supplied by Japanese and European companies, high cost. Complex corresponding technology, difficult to achieve multi-layer packaging.


Reliability Comparison:

Test Item HENGHUI New MP2 Packaging Technology Traditional MP2 Packaging Technology (epoxy resin) Traditional MP2 Packaging Technology (Industrial Plastic)
PCT
PCT (Pressure Cooker Test)
121℃/ 100%RH/ 205Kpa, 96Hours                     121℃/100%RH/205Kpa, 24Hours Cannot pass PCT test
TCT
TCT (Temperature Cycling Test)
-65℃~ 150℃, 1,000Cycles -45℃~ 125℃, 500Cycles -45℃~ 85℃, 50Cycles
THT
THT (Temperature Humidity Test)
85℃/85%RH, 1000Hours 85℃/ 85%RH, 500Hours 85℃/ 85%RH, 168Hours
HTST
HTST (High Temperature Storage Test)
150℃, 1000Hours 150℃, 500Hours 85℃, 168Hours
Corrosion Resistance In 5% NaCl environment, the card can be stored for at least 240 hours, and the operation and storage are normal In 5% NaCl environment, the card can be stored for at least 96 hours, and the operation and storage are normal In 5% NaCl environment, the card can be stored for at least 24 hours, and the operation and storage are normal


Product Information:

Item 2FF 3FF 4FF
Size 25±0.1mm*15±0.1mm 15±0.1mm*12±0.1mm 12.3±0.1mm*8.8±0.1mm
Thickness 0.75±0.05mm 0.65±0.05mm
Plating Ni-Pd-Au plating
Material Epoxy resin
Pin count 6 Pins